Engineering design process: An engineering design process
is a process used by engineers to help develop products.
The Accreditation Board for Engineering and Technology
defines the engineering design as … the process of
devising a system, component or process to meet desired
needs. It is a decision-making process (often iterative),
in which the basic sciences, mathematics, and engineering
sciences are applied to convert resources optimally to
meet a stated objective. Among the fundamental elements
of the design process are the establishment of objectives
and criteria, synthesis, analysis, construction, testing,
and evaluation.
This process can be divided up into a ten-step process,
which includes identifying a need, defining the problem,
conducting research, narrowing the research, analyzing
set criteria, finding alternative solutions, analyzing
possible solutions, making a decision, presenting the product,
and communicating and selling the product. This process
is not universal for all engineers or all processes. Individuals
utilize their personal knowledge and experiences to follow
the path to design success.
Identifying a Need-Defining the Problem-Conducting Research-Narrowing
the Research-Analyzing set criteria-Finding alternative
solutions-Analyzing possible solutions-Making a decision-Presenting
the product-Communicating and selling the product
CATIA (Computer Aided Three Dimensional Interactive
Application) is a multi-platform CAD/CAM/CAE commercial software suite
developed by French company Dassault Systemes and marketed
world-wide by IBM. The software was originally intended
for the development of Dassault's Mirage fighter jet, but
became a runaway success and was subsequently adopted by
numerous well known companies world-wide, such as Boeing
and IBM. The software was also famously used by architect
Frank Gehry in his building of the Guggenheim Museum Bilbao.
CATIA is written in the C++ programming language. CATIA
is the corner stone of the Dassault Systemes PLM software
suite.
Industries using CATIA: CATIA is widely used throughout
the engineering industry, especially in the automotive
and aerospace sectors. In this industry CATIA V4, CATIA
V5, Pro/ENGINEER, UGS NX, and SolidWorks are the dominant
systems. Dassault Systems has expanded its reach into the
Shipbuilding Domain with CATIA V5 release 8, which includes
additional functionality serving ship builder's needs.
The Boeing Company used CATIA V3 to develop its 777 airliner,
and is currently using CATIA V5 for the 787 series aircraft.
They have employed the full range of Dassault Systemes'
3D PLM products, comprised of CATIA, DELMIA, and ENOVIA,
supplemented by Boeing developed applications. European
aerospace giant Airbus has been using CATIA since 2001.
In 2006 it announced that the production of its Airbus
380 had been set back by 2 years at a cost of $6.1 billion
due to development having been done on incompatible CAD
software. Specifically, it would appear that German and
Spanish Airbus facilities continued to use CATIA version
4, while British and French sites migrated to version5.
This caused overall configuration management problems,
at least in part because wiring harnesses manufactured
using aluminium rather than copper conductors necessitated
special design rules including non-standard dimensions
and bend radii; these were not easily transferred between
different versions.
Automotive companies that use CATIA to varying degrees
are BMW, Porsche, Daimler Chrysler Audi, Volvo, Fiat, Gestamp
Automocion, Benteler AG, PSA Peugeot Citroën, Toyota,
Honda, Ford, Scania, Hyundai, Tata motors and Mahindra.
Goodyear uses it in the manufacturing of tires for automotive
and aerospace and also uses a customized CATIA for its
design and development. Popularly, all automotive companies
use CATIA for car structures e.g. door beams, IP supports,
bumper beams, roof rails, side rails, body components,
and the reason behind this is CATIA is very good in surface
creation and Computer representation of surfaces. GD Electric
Boat used CATIA to design the latest fast attack submarine
class for the United States Navy, the Virginia class. Northrop
Grumman Newport News also used CATIA to design the Gerald
R. Ford class of supercarriers for the US Navy. Outside
of those three industries, architect Frank Gehry has used
the software, through the C-Cubed Virtual Architecture
company, now Virtual Build Team, to design his award-winning
curvilinear buildings.[13] His technology arm, Gehry Technologies,
has been developing software based on CATIA V5 named Digital
Project.[14] Digital Project has been used to design buildings
and has successfully completed a handful of projects. Dassault
Systemes has announced the release of CATIA Version 6 (V6)
in mid-2008. The new interface allows designers to work
directly with the 3D solid model rather than the feature
based design approach employed in CATIA V5.
UGS NX is the commercial CAD/CAM/CAE PLM software suite
developed by Siemens PLM Software. NX is widely used in
the engineering industry, especially in the automotive
and aerospace sectors. NX has some presence in the consumer
goods design sector. NX is a parametric solid / surface
feature-based modeler. It uses the Parasolid geometric
modeling kernel. NX was originally called Unigraphics.
The software was developed by the McDonnell Douglas' Unigraphics
Group. EDS acquired the business in 1991. When EDS acquired
Structural Dynamics Research Corporation (SDRC) in 2001,
Unigraphics was combined with SRDC's I-DEAS CAD product.
The gradual addition of I-DEAS functionality into the Unigraphics
code base was the basis for the current NX product line.
Additional functionality from SDRC's Imageware styling
product was merged into NX to provide reverse engineering
capabilities suitable for automotive (Class A) surfacing
applications. The styling module of NX is known as Shape
Studio.
NX I-deas was developed to provide a smooth transition
for current users of the old SDRC I-DEAS product. NX I-deas
incorporates NX series features while retaining a consistency
with the I-DEAS user interface. It is intended to protect
investment in, and continuity of user skills and organizational
workflows. NX is commonly referred to as a 3D PLM software
application. The prodcuct supports all stages of product
development from conceptualization (CAID), to design (CAD),
to analysis (CAE), to manufacturing (CAM). NX integrates
these product lifecycle stages into an end-to-end process
using concurrent engineering workflow, design-in-context
and product data management tools that apply across all
functional areas. The 2007 release of NX, version 5, provides
capabilities which apply across all core functional areas
and are intended to benefit new as well as advanced and
specialized users. Six key portfolio-wide innovations include:
Tailorable UI: A tailorable user interface (UI), referred
to as Your Way which allows the interface to be customized
to specific tasks, roles, and skill levels. There are also
wizards included to help streamline and automate complex
processes. For example, the Mold Wizard module addresses
the specific requirements of plastic injection applications
while the Progressive Die Wizard addresses the specific
requirements of die stamping applications.
Active digital mock-up: A capability referred to as Active
Mockup. This feature allows the use of a multi-CAD digital
mock-up for visualization and the ability to modify the
model within the mock-up.
ANSYS, Inc. is one of the world's leading engineering
simulation software providers. It develops general-purpose
finite element analysis and computational fluid dynamics
software. ANSYS develops a complete range of computer-aided
engineering (CAE) products, but it is perhaps best known
for its ANSYS Mechanical and ANSYS Multiphysics products.
ANSYS Mechanical and ANSYS Multiphysics software are self-contained
analysis tools incorporating pre-processing (geometry creation,
meshing), solver and post-processing modules in a unified
graphical user interface. These are general-purpose finite
element modeling packages for numerically solving a wide
variety of mechanical problems, including static/dynamic
structural analysis (both linear and non-linear), heat
transfer and fluid problems, as well as acoustic and electro-magnetic
problems.
The software is used to analyze a broad range of applications.
ANSYS Mechanical technology incorporates both structural
and material non-linearities. ANSYS Multiphysics software
includes solvers for thermal, structural, CFD, electromagnetics,
and acoustics and can couple these separate physics together
in order to address multidisciplinary applications. ANSYS
software is also used in Civil Engineering(ANSYS/CivilFEM),
Electrical Engineering, Physics and Chemistry.
ANSYS acquired the CFX computational fluid dynamics code
in 2003 and Fluent, Inc. in 2006. The CFD packages from
ANSYS are powerful and flexible, used for engineering simulations
of all levels of complexity. They offer a comprehensive
range of physical models that can be applied to a broad
range of industries and applications.
Pro/ENGINEER (commonly referred to as Pro/E or ProE) is
a 3D CAD parametric feature solid modeling software created
by Parametric Technology Corporation (PTC). Its direct
competitors are UGS-NX and CATIA, and to a lesser degree
SolidWorks, Autodesk Inventor and SolidEdge. It runs on
several UNIX flavours, Linux and Microsoft Windows, and
provides solid modeling, assembly modelling and drafting
functionality for mechanical engineers.
Pro/ENGINEER is an integrated 3D CAD/CAM/CAE solution for
mechanical engineering and design which was created by
Dr. Samuel P. Geisberg in the mid-1980's. It pioneered
the CAD industry by introducing the concept of Parametric,
Feature-based Solid Modeling. Models are driven parameters
and intelligent features, rather than simple dimensional
values.
Pro/ENGINEER outputs consist of solid model data for tooling
and rapid prototyping, CNC manufacturing, and finite element
analysis. A product and its entire Bill of Materials can
be modeled accurately with fully associative engineering
drawings, and revision control information. It is compatible
with Windows and Unix-variants. All data is interchangeable
between these platforms without conversion.
Pro/ENGINEER Wildfire 2.0 screenshot - A typical Pro/ENGINEER
software package is made up of different modules, customizable
to the customer's specific needs. In the past years some
of the modules like Pro/SURFACE and Pro/SHEETMETAL have
been integrated into the basic Pro/E offerings. The modules
serve different needs, for example, the Pro/CABLING and
Pro/HARNESS-MFG modules are used for the design of wire
harnesses for the automotive industry. Likewise, free form
surfacing is done via the ISDX package.
Advanced modules: Basic Hull, Structural Hull, Behavioral
Modeler, Design Animation, Expert Machinist, Import Data
Doctor, Mechanism Design ModelCHECK, Pro/ASSEMBLY (Advanced),
Pro/CABLE, ROUTED SYSTEM DESIGNER or RSD, Pro/CMM, Pro/COMPOSITE,
Pro/DIAGRAM, Pro/DIEFACE, Pro/HARNESS-MFG, Pro/MOLDESIGN
and Pro/CASTING, Pro/NC, Pro/NC-SHEETMETAL, Pro/PIPING
(Specification-Driven Design Mode), Pro/PIPING (Non Specification-Driven
Design Mode), Pro/PROCESS for Assemblies, Pro/PROCESS for
MFG, Pro/REVIEW, Pro/SCAN-TOOLS, Restyle - reverse engineering
module, Pro/SURFACE, ISDX (Interactive Surfacing Design
eXtension)
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